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Elements and Performance Criteria

  1. Prepare for the manufacture of chocolate products
  2. Monitor the manufacture of chocolate products to ensure quality standards are met
  3. Diagnose, rectify and/or report problem arising from the preparation and manufacture of chocolate products
  4. Review production processes

Required Skills

Required skills include

Ability to

interpret market specifications for confectionery products

carry out the production processes related to chocolate products

monitor the output of each of the processes used in the preparation and manufacture of chocolate products

manage production systems for preparation and manufacture of chocolate products

check product against market specifications for chocolate products

operate equipment and accessories used for the preparation and manufacture of chocolate products

check product against market specifications

Required knowledge includes

Knowledge of

types of chocolate and compound chocolate and the ingredients used to manufacture each

critical factors in the preparation and manufacture of chocolate products

forming processes used in the manufacture of chocolate products such as enrobing moulding shell oneshot pocket etc hollow goods moulding spinning drop depositing and cluster depositing

the role of tempering especially with regard to chocolate and its relationship to key product attributes such as shine bloom formation snap hardness and shrinkage

the rheological properties plastic viscosity and yield value of liquid chocolate and their relationship to the forming process use

the role of the major ingredients found in chocolate products

the production system for the preparation and manufacture of chocolate products including production instruction quality assurance requirements and orspecifications production specification and orstandards production equipment production procedures cleaning procedures and materials and raw materials

cooling processes used for chocolate and compound chocolate identification of defects during production and of final products stages of production CCPs and critical limits

resource requirements for the preparation and manufacture of chocolate products

product defects and their causes which may arise in the preparation and manufacture of chocolate products

packaging procedures

quality and continuous improvement processes

sensory analysis techniques

safe systems of work

Evidence Required

The evidence guide provides advice on assessment and must be read in conjunction with the performance criteria required skills and knowledge range statement and the Assessment Guidelines for the Training Package

Overview of assessment

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Critical aspects of assessment must include evidence of the ability to prepare and manufacture chocolate products including implementing process control procedures and data collection diagnosing and reporting problems carrying out sensory evaluation and product testing and reviewing the production system for food safety and quality and environmental impact

Context of and specific resources for assessment

Assessment of performance requirements in this unit should be undertaken within the context of food technology Competency is demonstrated by performance of all stated criteria including the critical aspects and knowledge and skills elaborated in the Evidence Guide and within the scope as defined by the Range Statements applicable to the workplace environment

Assessment must occur in a real or simulated workplace where the assessee has access to

Production process and related equipment manufacturers advice and operating procedures

Methods and related software systems as required for collecting data and calculating yields efficiencies and material variances appropriate to production environment

Tests used to report relevant productprocess information and recorded results

Method of assessment

The following assessment methods are suggested

Observation of candidate carrying out product development and conducting a range of tests and procedures

Written andor oral questioning to assess knowledge and understanding

Completing workplace documentation

Third party reports from experienced practitioner

Case studies

Field Reports

Guidance information for assessment

Evidence should be gathered over a period of time in a range of actual or simulated environments


Range Statement

The range statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the performance criteria, is detailed below. Essential operating conditions that may be present with training and assessment (depending on the work situation, needs of the candidate, accessibility of the item, and local industry and regional contexts) may also be included.

Policies and procedures

Work is carried out according to company procedures, regulatory and licensing requirements, legislative requirements, and industrial awards and agreements.

Legislation

Legislative requirements are typically reflected in procedures and specifications. Legislation relevant to this industry includes the Food Standards Code including labelling, weights and measures legislation; and legislation covering food safety, environmental management, occupational health and safety, anti-discrimination and equal opportunity.

OHS requirements

legislation, regulations, Codes of practice

safety data sheets (SDSs)

enterprise and process specific occupational health and safety requirements

Chocolate products

Chocolate products include all confectionery products that include chocolate or compound chocolate in a recognisable solid form including moulded bars, blocks or shapes, moulded and enrobed filled chocolate pieces, hollow goods such as eggs or seasonal figures, and deposited items such as drops or nut clusters. Chocolate products can be consumed as is or included as a centre for further processes such as sugar panning.